Custom Oxygen Concentrators

Newly-built Custom Oxygen Concentrator

We can build custom oxygen concentrators to fit many different specifications for a wide array of applications. The picture above shows one of the customized oxygen concentrators that we have recently built. For this particular unit, the customer was looking for a system that would produce oxygen at approximately 70% purity. Although typical oxygen concentrators produce roughly 93% pure oxygen, we were able to easily create an oxygen generator that met our customers specific needs. In the picture above, we can see the “Air Flow Control” knob, as well as the “Oxygen Flow Control” knob. This addition to the oxygen generator give the user the ability to easily adjust the purity of their oxygen flow. To decrease the oxygen purity, the user simply has to increase the air flow and decrease the ozone flow. Were purer oxygen desired, the opposite actions would need to be taken. Along with the adjustability, we also added in an easy-to-read LED screen to the front of the unit (see in the images below) so the user can know the specific purity of the oxygen being produced. Contact us today to talk with an industry expert and find out how we can build a system to fit your needs.

Upper-Right Corner shows the screen displaying the precise oxygen purity level.
Another view of one of our custom oxygen concentrators.

There are many different options when it comes to the customizability of these oxygen concentrators. While the unit seen above had a focus on the oxygen purity, other attributes can be factors for customization, such as the oxygen pressure, flow, and concentration. We can easily adjust the pressure, flow, and/or concentration of oxygen to fit all of your specific needs. Along with these simple customizations, we also now offer high pressure oxygen concentrators. The TOX-20 through 40 are now available in high pressure models. One of the great things about the HP series of oxygen concentrators is that they provide oxygen pressures of 90 PSI continuously, as well as a storage tank (ranging from 20 to 30 gallons) to store oxygen. To view our full line of high pressure oxygen concentrators, Please Click Here.

TOX-40 HP

If you would like to reach out and ask about our custom oxygen concentrators, Please Click Here.

To see all of the oxygen generators we offer, Click Here.

Product Spotlight: Oxygen Concentrators

Oxygen Concentrator Types Compared

The purpose of this article is to explain the main types of oxygen generators available for ozone production and the advantages/disadvantages of each.

There are a few manufacturers of oxygen generators and a few differences between each. However, the fundamental operation of each manufactures version is very similar so that will not be reviewed here. We will focus on the three main styles of oxygen generators and how they could be implemented into your ozone generation system.

Turnkey oxygen concentrators OGSI, OG-15 and OG-20 AirSep, AS-12 and Onyx Sequal, Workhorse line
OEM oxygen concentrator modules Sequal, ATF modules OGSI, OG-OEM modulesSequal and OGSI OEM Oxygen Generator
Industrial oxygen concentrator systems AirSep, AS-A, AS-B, etc OGSI, OG-25, OG-50, etcIndustrial oxygen generator

Generally smaller ozone systems will use the turnkey oxygen generators, and larger ozone systems with higher ozone production rates will use the industrial oxygen generators, while small to medium integrated ozone systems will use the OEM modules. However, there are applications where the industrial style oxygen generator is required for higher pressures, or turnkey oxygen generators are required due to the lack of space or available compressed air.

Turnkey Oxygen concentrators

Packaged oxygen generators that include an oil-less compressor, PSA oxygen generator, and all components to concentrate oxygen from ambient air. These units only need electrical power for operation and will provide oxygen at 93% purity.

Examples:

  • OGSI, OG-15 and OG-20
  • AirSep, AS-12 and Onyx
  • Sequal (Chart), Workhorse line
Turnkey packaged oxygen generators from airsep, OGSI, Sequal

Advantages:

  • Compact size allows for install in relatively tight spaces
  • Turnkey design allows for quick and easy operation
  • Relatively low cost

Disadvantages:

  • Lower oxygen output delivery pressures due to limitation of internal oil-less compressors
  • Poor reliability due to the lack of ability to purge moisture from process air
  • High maintenance costs due to poor reliability

OEM Modules

OEM models are offered by both OGSI and Sequal (Chart). The OEM modules use the same PSA sieve beds and valving systems as the turnkey packaged oxygen generators provided by those companies. These modules are commonly used to build ozone generators with integrated oxygen generators, or smaller integrated ozone systems.

Examples:

  • OGSI, OG-15-OEM and OG-20-OEM
  • Sequal (Chart), ATF Modules, ATF-8, ATF-12, ATF-15, ATF-23, ATF-25, and ATF-32
OEM oxygen generator from OGSI and Sequal

Advantages:

  • Compact size allows for install in relatively tight spaces
  • OEM configuration allows for installation into the same enclosure as an ozone generator if desired
  • Use of compressed air from plant air compressor may allow for very clean, dry air to be used increasing reliability dramatically when compared to the turnkey packaged oxygen generators.
  • Can provide slightly higher oxygen delivery pressure than turnkey packaged oxygen generators due to the higher compressed air inlet pressures that can be used
  • Lowest potential operational costs if plant compressed air is used

Disadvantages:

  • Installation equipment is required and must be done properly for reliable operation
  • Lower oxygen output delivery pressures than industrial oxygen generators
  • Potentially high replacement costs (applies to Sequal/Chart ATF-modules)

Industrial Oxygen concentrators

Industrial oxygen concentrators are used for medium to large scale ozone generation systems. These systems require compressed air for operation along with proper plumbing and set-up. Large steel cylinders are used to hold the molecular sieve material, and quality rebuildable solenoid valves are used to perform all purging and oxygen recovery actions.

Examples:

  • OGSI, OG-25, OG-50, OG-100, etc
  • AirSep, AS-A, AS-B, AS-D, AS-E, etc
Industrial oxygen generators from Airsetp and OGSI

Advantages:

  • Long term reliability of the system – only periodic maintenance is required
  • Lower overall long-term operational costs than other options due to low cost for rebuilding the unit
  • Higher oxygen delivery pressures (45 – 65 PSI)
  • Higher oxygen flow-rates available

Disadvantages:

  • Higher up-front capital costs for oxygen generator, tanks, and potentially the air compressor
  • May require more physical space for installation
  • Greater installation work required

To See Our Complete Oxygen Concentrator Lineup, Please Click HERE

Introducing: PRO-5 Oxygen Concentrator

THE PRO-5 Oxygen Concentrator

When it comes to Non-Medical oxygen usage, the Pro-5 Oxygen Concentrator comes second to none. 30 years of success in the oxygen industry has now produced the Pro-5 Series. The proven design and years of technological advancements have now brought one of the best oxygen concentrators on the market. The reimagined and sleek device proves that not only does extremely high quality oxygen production have to take up space, but it also does not have to break the bank. Along with the good looks, this product’s wheels, carry handle, and light-weight (only 35 lbs) make it an incredibly portable device as well. Even with it’s light weight, the tough thermoplastic covering also makes it a very durable product. The Pro-5 also comes with a safety alarm to offer an enhanced peace-of-mind while it is being used. All-in-all, this low maintenance oxygen concentrator is great for a multitude of applications.

Typical Application

Manufacturing

-Glass Work/Blowing

-Brazing/Soldering/Jewelry

-Thermal/Chemical Oxidation

Environmental

-Ozone (Generator) Feed Gas

-Waste/Water Treatment

-Environmental Remediation

Additional

-Fish Farming

-Aquaponics

-Hydroponics

Product Specs:

For more information + purchasing options: Please click here.