Ozone use for insect removel in grain

Ozone may provide environmentally safe protection for grains


WEST LAFAYETTE, Ind. – Taking a clue from air purification systems used in surgical suites, Purdue University researchers have discovered that ozone can eliminate insects in grain storage facilities without harming food quality or the environment.

Download Photo Here
Photo caption below

Ironically, the gas is being touted as a fumigant alternative in response to an international treaty banning the use of ozone-layer harming chemicals currently used to rid food storage facilities of insects. When ozone is used for killing grain insects, it lasts for a very short period of time without damaging the environment or the grain, the Purdue scientists report in the January issue Journal of Stored Products Research.

“Ozone has a very short half-life and we’re using relatively low dosages, but enough to kill an insect,” said Linda Mason, Purdue entomology associate professor and co-author of the study. “The chemicals currently used can kill everything in and around the grain bin, including people. With ozone, we’re not generating ozone at deadly concentrations, and we have better control over it when it’s present.”

Purdue’s Post Harvest Grain Quality Research team began its studies in response to the 1987 Montreal Protocol, an international agreement to prohibit substances deemed dangerous to the Earth’s ozone layer. One such substance is methyl bromide, commonly used against crop pests in the soil and in grain storage facilities. Beginning in 2005, it no longer will be available.

A replacement for chemical fumigants is imperative because insects not only eat the grain, they defecate on it causing development of fungi, primarily Fusarium and Aspergillus. These fungi can release potentially deadly mycotoxins that can cause illness in most livestock and have been linked to some forms of human cancer. In humans, approximately 76 million cases of food-borne disease occur annually in the United States, according to the Centers for Disease Control and Prevention.

Experts estimate that 5 percent to 10 percent of the world’s food production is lost each year because of insects, and in some countries that figure is believed to be as high as 50 percent.

In the latest study, Purdue researchers used ozone to treat rice, popcorn, soft red winter wheat, hard red winter wheat, soybeans and corn. They used five-gallon plastic pails and 50-gallon steel drums, storage bins filled with grain, and buried mesh bags all filled with grain and a known number of grain-eating bugs to test ozone’s killing efficacy. The team’s previous studies on ozone flow and effectiveness in eliminating insects were done either in similar storage containers or in 500-bushel bins built for pilot studies at the Purdue Agronomy Farm.

The ozone treatment of grain included two applications of ozone. In the first, the ozone moves through the grain slowly because the gas reacts, or bonds, with matter on the grain surface. This first treatment allows ozone to react with most of the grain surface and degrades the ozone, Mason said. With the second ozone application, the gas moves through the grain more quickly because it isn’t slowed by reactions with the grain. This allows the ozone to kill the insects by reacting with them rather than the grain.

Testing different grains allowed the scientists to answer two important questions. One was whether ozone flowed differently through grains that were less porous or of a different kernel size than corn, such as wheat. The second was how exposure to ozone affects the quality of food products made from the treated grain.

Dirk Maier, a Purdue agricultural and biological engineering professor, studied how to make the ozone flow efficiently and effectively through grain storage bins. Charles Woloshuk, a botany and plant pathology professor, studied ozone effects on molds and mycotoxins. Fidel Mendez, a botany master’s degree student, studied the final products produced from the treated grain to determine if they were the same quality as those made from untreated grain.

“We wanted to determine if the grain looked any different; if it milled the same way; if it made flour the same way. Does bread taste the same when made from ozonated wheat?” Mason said. “Essentially, there were no differences. The food industry can take grain that’s been treated with ozone and know it won’t affect their ability to come up with the same products in the end.”

The team also checked how ozone treatments affected amounts of important amino acids and essential fatty acids, fats not produced by the body. The treatments caused no significant difference in any of the nutritional and metabolic values of these substances in any of the grains studied, Mason said.

The scientists began their study after a company that uses ozone air purification systems in hospitals noticed that air vents were cockroach free. Absence of cockroaches in a large building is unusual, so the researchers tested various ozone doses on different insects and found the gas was fatal to bugs.

“All the species we tested seemed affected,” Mason said. “The only ones we don’t have control over are immature weevils since they are hidden within the kernels. Ozone, unlike chemical fumigants, doesn’t penetrate into the kernel enough to kill immature insects.”

Currently, the researchers are studying ways to use ozone as a preventative treatment by possibly sealing of grain storage facilities with layers of ozone, much the way a jelly jar is capped with wax.

The USDA National Research Initiative provided funding for this study.


Click Here for more info on the use of ozone in grain treatment.

Ozone treatment for Rice

Ozone Treatment May Help Thailand Restore Quality of Rice Stocks

A rice miller in Thailand’s Phichit province has come up with a brilliant idea of restoring the quality of decaying rice. The method called “Ozone Treatment” can used to restore the freshness of the grains and is considered safe for human consumption, according to local sources.

Under this technique, decaying and smelly old rice is first put into huge tanks and ventilated through air flow from fans to remove dust and impurities from the grains. It is then moved into another tank for drying with ozone by circulating more oxygen. Rice grains should be retained for about 20-30 minutes for eliminating smell from them. Lastly, the ozone treated rice should be exposed to a flow of air to remove ozone smell. The rice thus treated can be said to fresh and safe for consuming.

Ozone treatment of rice costs about 800-1,000 baht (around $24 – $30) per ton.

Local sources say the government could use the process to treat the rice in the warehouses that is identified as below standard before releasing it for sale.

Thailand government is currently holding around 18 million tons of rice stocks according to the Thai Prime Minister, of the 18 million tons of rice, only 10% are of standard quality, about 70% were below-standard and about 20% were unfit for human consumption.


Learn more about the uses of ozone for grain storage and treatment HERE

Ozone for remediation of Rice grain

Rice is a common grain eaten worldwide.  Some millers have found that ozone can increase shelf life, and even remediate damaged rice.  This could be  a great benefit for rice growers, consumers, and all those in-between.  As the population of the world grows our food supply becomes more and more critical. Keeping harvested grain safe, and re mediating damaged grain is a huge step forward in the use of ozone in the food industry.

Ozone seen as rotten-rice saviour

Phichit miller says fumigation could ease stockpiled grain headache

Read full article HERE


Ozone gas should be pumped through stockpiled rice to improve its quality and increase its value, a rice mill operator in Phichit says. As the government revealed recently that 90% of the 18 million tonnes kept in state rice stockpiles is sub-standard, he said the ozone fumigation technique could help recover losses from the old rice-pledging scheme. The scheme gave rise to the huge rice stockpiles,…


Learn more about how ozone can be used for grain storage HERE