{"id":1793,"date":"2018-07-06T17:05:58","date_gmt":"2018-07-06T22:05:58","guid":{"rendered":"http:\/\/www.oxidationtech.com\/blog\/?p=1793"},"modified":"2018-07-07T08:55:31","modified_gmt":"2018-07-07T13:55:31","slug":"ozone-bench-test","status":"publish","type":"post","link":"https:\/\/www.oxidationtech.com\/blog\/ozone-bench-test\/","title":{"rendered":"Ozone Bench Test"},"content":{"rendered":"

Ozone has many uses and potential applications in the industrial space, and these applications continue to grow as the technology improves.\u00a0 Due to this many new applications require testing to determine if ozone is a good fit, and to size the proper ozone system on a large scale.\u00a0 This is where lab testing, or bench-scale testing may be useful.<\/p>\n

Should you need help with your bench-scale or pilot testing, we would be glad to provide you the necessary equipment, or perform these tests at our shop with our labor.<\/p>\n

We also provide advise and assistance to set-up a quality bench-test set-up using ozone.\u00a0 Below is a great example in the diagram with details on equipment below.<\/p>\n

\"ozone<\/a>
Diagram of ozone bench-test example<\/figcaption><\/figure>\n

Description of operation:<\/strong><\/span><\/h3>\n

Ozone generator<\/a> <\/strong>produces ozone from oxygen supplied from an external source, or with the integrated oxygen concentrator if equipped.\u00a0 Ozone\/oxygen flow should be low, 2 LPM or less.\u00a0 Ozone should be produced at the highest concentration possible to provide the highest solubility\u00a0 of ozone into water<\/a> as possible.<\/p>\n

 <\/p>\n

Ozone Mixing Tank<\/strong> should allow ozone gas to be bubbled into the bottom of this reactor.\u00a0 This tank should be sized based on your test and should be a reasonable volume for the sample size you are dealing with.\u00a0 For example, a 1 liter sample volume should be treated in a 1.5 – 2 liter tank.<\/p>\n

The tank design should be as tall as reasonably possible.\u00a0 We commonly use clear PVC pipe to construct this with, 2″ PVC pipe at 48″ tall will hold a 2 liter water sample with sufficient head space just fine.\u00a0 This tall column allows the best possible solubility of ozone into water as possible due to the height.<\/p>\n

 <\/p>\n

Dissolved Ozone Meter<\/strong><\/a> will measure dissolved ozone levels directly in the contact column.\u00a0 Using the submersion sensor<\/a> ozone can be measured directly in the column with no water leaving the column or test chamber.\u00a0 Dissolved ozone levels up to 200 ppm can be accurately measured with the proper dissolved ozone meter.<\/p>\n

 <\/p>\n

Ozone Flow Meter<\/strong><\/a> can measure and regulate ozone gas flow rate to the column or to the ozone analyzer.\u00a0 This will ensure the proper flow of ozone is measured and used to validate your tests.\u00a0 Stainless steel flowmeters with all Teflon seals should be used for reliability and optimum ozone resistance.<\/a><\/p>\n

 <\/p>\n

Ozone Analyzer<\/strong><\/a> will measure the ozone concentration real-time of the ozone generated from the ozone generator.\u00a0 This will determine the exact ozone dosage rate entered into the water.\u00a0 The ozone analyzer will measure ozone in g\/m3 or % by weight.\u00a0 Using the flow measurement from the ozone flow meter<\/a> and online ozone calculators<\/a> the exact g\/hr of ozone produced can be calculated.<\/p>\n

 <\/p>\n

Three Way Ball Valves<\/strong> can be used to divert ozone gas flow to the ozone analyzer either directly from the ozone generator to measure ozone production, or from the ozone reactors off-gas line to measure ozone off-gas concentration.\u00a0 By measuring the concentration of ozone off-gas the precise ozone consumption rate can be measured.\u00a0 This can be used to determine ozone reaction rates for your testing.<\/p>\n

 <\/p>\n

Ozone Scrubber<\/strong><\/a> can be used to destroy all excess ozone and safely catalyze back to oxygen.<\/p>\n

If you have any questions about modifying your existing set-up, or getting help setting up a new bench-test set-up with ozone, we would be glad to help.\u00a0 We sell and rent all the equipment you see used.\u00a0 We can also help you with the finer details of how and why.<\/p>\n","protected":false},"excerpt":{"rendered":"

Ozone has many uses and potential applications in the industrial space, and these applications continue to grow as the technology improves.\u00a0 Due to this many […]<\/p>\n","protected":false},"author":1,"featured_media":1795,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"aside","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"default","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"categories":[62],"tags":[812,813,607],"class_list":["post-1793","post","type-post","status-publish","format-aside","has-post-thumbnail","hentry","category-ozone-products","tag-ozone-bench-test","tag-ozone-lab-test","tag-ozone-pilot-test","post_format-post-format-aside"],"_links":{"self":[{"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/posts\/1793","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/comments?post=1793"}],"version-history":[{"count":3,"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/posts\/1793\/revisions"}],"predecessor-version":[{"id":1798,"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/posts\/1793\/revisions\/1798"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/media\/1795"}],"wp:attachment":[{"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/media?parent=1793"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/categories?post=1793"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.oxidationtech.com\/blog\/wp-json\/wp\/v2\/tags?post=1793"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}