Preventative Maintenance: The Key to Long-Lasting Ozone Systems

All mechanical equipment requires maintenance at some point, and this can be approached in two ways: preventative maintenance or emergency repairs. At Oxidation Tech, we firmly believe that a quality preventative maintenance plan is the best method to ensure your equipment runs smoothly, keeping your overall operation and maintenance (O&M) costs low. Here’s why and how we can help.

Why Preventative Maintenance?

Ensuring Optimal Performance

Even the best systems require regular maintenance to perform at their peak. Poorly maintained ozone systems produce subpar results, impacting the efficiency of your operations. By keeping up with routine maintenance, you can avoid these pitfalls and ensure your equipment is always in top condition.

Cost Efficiency

Routine maintenance is significantly less costly than emergency repairs. Neglecting regular upkeep can lead to more severe issues that require extensive and expensive fixes. Preventative maintenance helps you catch and address potential problems before they escalate, saving you both time and money.

Longevity of Equipment

Proper maintenance extends the lifespan of your equipment. Regular servicing ensures that all components are functioning correctly, reducing wear and tear and preventing premature failure.

Customized Preventative Maintenance Plans

At Oxidation Tech, we understand that every ozone system is unique. That’s why we customize preventative maintenance plans to fit your specific equipment needs. Our comprehensive plans cover all components of your integrated ozone system, ensuring every part is maintained properly for reliable operation.

Components of an Ozone System Maintenance Plan

Ozone Generators

Corona Cell Cleaning: Remove contaminants and nitric acid.
High Voltage Terminals: Clean to ensure optimal conductivity.
Check Valves: Replace or rebuild as needed.
Safety Components: Test and check for proper operation.
Feed-Gas Filter: Replace oxygen/dry air filters.
Ozone Leaks: Check for and repair any leaks.
Operating Parameters: Check and record to ensure they are within the recommended range.

Oxygen Concentrators

Air Filters: Replace regularly.
Purge Solenoid Valves: Rebuild or replace.
Moisture Traps: Rebuild or replace drain valves.
Molecular Sieve Material: Refill or replace as necessary.
Valves and Purging: Check for proper function.
Oxygen Purity and Dew Point: Check and record.

Air Dryers

Air Filters: Replace regularly.
Solenoid Valves: Rebuild or replace.
Air Dryer Desiccant: Replace as needed.
Air Dew Point: Check and record.

Air Compressors

Air Filters: Replace before and after compressor.
Compressor Heads: Rebuild (for oil-less compressors).
Compressor Oil and Filter: Change (for rotary screw compressors).
Belts, Tubing, Hoses: Replace as necessary.
Air Relief Valve: Check or replace.

Water Chillers

Chiller Water: Check and refill.
Water System: Replace or flush chiller water.
Valves and Pumps: Rebuild check valves and relief valves, rebuild circulation water pump.

Ozone/Water Mixing Systems

Injection Pump: Rebuild.
Check Valves: Rebuild or replace.
Venturi: Replace as needed.
Air Vent Operation: Ensure proper functionality.
Pressure Gauges: Verify accuracy.

Ozone Destruct Devices

Catalyst Bed: Check and replace when necessary.
Destruct Device Heater: Check and replace as needed.
Blower Fan: Rebuild.

Ozone Monitors

Dissolved Ozone: Replace probes, electrolyte solutions, and membranes, and calibrate monitors.
Ambient Safety Monitors: Replace sensors, perform on-site calibration, and verify relay operations.
High Concentration Monitors: Calibrate to known reference standards, replace UV lamps, clean/replace filters, and rebuild/replace ozone scrubber units.

Comprehensive Service Contracts

We offer flexible service contracts to meet your needs, including monthly, quarterly, bi-annual, and annual options. Our team can perform on-site service of your integrated system as needed or set up a long-term contract to ensure continuous, worry-free operation.

Common Brands We Service

We provide maintenance for a wide range of ozone generator brands, including:

Ozonia
Wedeco
Plasma Technics (PTI)
Azcozon
Absolute Ozone
Hess Machine
Pacific Ozone
Clearwater Tech
Del Ozone
Welsbach
Polymetric
Ozotech

And supporting ozone equipment from brands like:

OGSI
Air Sep
Sequal
PureGas
Ingersoll Rand
Azco
Ingersoll Rand
Kaiser
Gast
Thomas
Eco-Sensors
ATI
Aeroqual
Teledyne API
2B Tech
BMT
IN-USA

Top 10 Reasons Ozone Systems Are Not Maintained (And How to Avoid Them)

Can’t find/lost the manual.
The manufacturer didn’t send the manual.
Concerns about ozone safety.
Aversion to high voltage equipment.
Misunderstanding ozone’s benefits.
Ignoring leaks due to difficulty locating them.
Lack of maintenance instructions in the manual.
Lack of ownership or responsibility.
Unclear about ozone’s purpose.
Previous negative experiences with ozone exposure.

Conclusion

Preventative maintenance is essential for the effective and economical operation of your ozone systems. Don’t let neglect lead to costly repairs and downtime. Contact us today to design a customized preventative maintenance plan that suits your specific needs. Keep your equipment running smoothly and efficiently for the long term.