Ozone Monitor Calibration

All Ozone Sensors will require periodic calibration to ensure your gas measurements are accurate and correct. Different ozone sensor manufacturers will have differing requirements and methods for calibration. This page will serve to provide general calibration information and links to specific calibration procedures from the sensor manufacturers we represent.

Should you have any questions about sensor calibration, or would like us to help you with your calibrations please contact us.

You can use the form below for sending your ozone sensor back to us for calibration. Click on the form, print, fill out, and send it and your sensor to us. We will contact you once we have evaluated/calibrated your sensor for payment.

Calibration RMA Form

CALIBRATION FREQUENCY

Most ozone sensor manufacturers will recommend calibration annually. This would be the longest interval Oxidation Tech would recommend for ozone sensor calibration.

Frequency of calibration will be depending upon the sensor type, and purpose of the gas sensor.

Our general recommendation would be to perform a bump-test of the sensor at least monthly. Perform a field or factory calibration or sensor check every 6-months, and a factory calibration or sensor replacement every 12-months.

Ozone Sensor Calibration

To accurately calibrate any gas sensor a known amount of calibration gas must be produced and exposed to the gas sensor. As ozone has a very short half life there is no option of using bottled calibration gas as would normally be used for most gas sensor calibrations. Therefore a device or system is required to calibrate your ozone sensor.

Oxidation Tech uses a calibration chamber with a dual beam ThermoFichsher Ozone Analyzer to create and measure ozone levels. This chamber is used for all in-house ozone sensor calibrations. It is not practical for customers with only a few ozone sensors on-site to own or maintain an ozone analyzer chamber for ozone sensor calibration. Due this most ozone sensor calibrations are performed in-house at our facility.

Ozone Monitor calibration chamber

Ozone monitors is our specialty. We offer repair, calibration, and even rental of Ozone Monitors for most every application.

Many Ozone Monitors can be supplied with a replaceable pre-calibrated sensor chip. This means calibration is as simple as ordering a replacement sensor, and swapping it out on-site yourself. This can normally be done in less than 10 minutes.

Ozone Monitors that require calibration can be shipped to us for calibration. We offer calibration for most every Ozone Monitor and UV analyzer. Our rates are below:

  • Ozone Monitor calibration = $150
  • UV Analyzer calibration = $300
Typical turn-around time for calibration is 1-week
Expedite service is available for critical applications, call us for information on current availability.

Complete ozone monitor calibration chamber

Field Calibration?

Field calibration is just what it indicates. Any calibration of a sensor performed in the field, or where the ozone sensor is currently installed. This can be performed with a calibration kit designed specifically for your ozone sensor.

The A23-14 is a commonly used calibration kit for field calibration of ozone sensors. Click image below to view details on this device. The ATI A23-14 is available for sale or rent. Should you have questions if this kit can be used with your sensors, or for the device that is right for you, please contact our office.

A23-14 Ozone Calibration Kit for field calibration of ozone sensors

             A23-14

Field calibration is convenient for applications where many sensors are installed and would be challenging or inconvenient to send away for calibration. Field calibration of your ozone sensors can be performed by Oxidation Tech, and many other service companies that will calibrate, and repair your sensors.

BUMP TESTING

In critical applications, bump-testing is used to ensure the ozone sensor responds to ozone between scheduled calibrations. This is simply a test that exposes the sensor to a small amount of ozone gas, or other gas that create a response for your specific ozone sensor. While not a precise process, this does ensure that your ozone sensor is indeed responding and can respond in a critical situation where human safety is critical.

The Ozone Puffer is a tool we offer that can perform ozone sensor bump testing. This device will create a small quantity of ozone at a sufficient level to create a positive response from your ozone sensor. This device is portable and can be used while your ozone monitor is still in-place and in-use.

A23-14 Ozone Calibration Kit for field calibration of ozone sensors
Ozone Puffer.

ATI offers an Auto-Test generator for the ozone sensors used on the D12, F12 and A14 monitors. This auto-test generator will produce a small amount of ozone gas that will cause the sensor to react. A test is run on a pre-set schedule if the ozone sensor does not respond as expected an alarm will come on indicating the sensor has failed. This is a great option for gas sensing in critical applications.

Note: A bump-test is not an acceptable replacement for sensor calibration

BUMP TESTING VS CALIBRATION

Bump testing is a great method to ensure your sensor is responding to ozone when necessary. Bump testing is not a replacement for calibration. However, bump testing can be done between calibrations to ensure proper response of your ozone sensor, and ensure that a sensor failure has not occured. We suggest bump testing your ozone monitor as often as daily in extremely critical applications. Weekly or montly internvals are common for bump testing your sensor between annual calibration periods.

Calibration verifies that the sensor is accurate and providing correct measurements of ozone gas.

CALIBRATION EQUIPMENT

Below are a few devices we offer for calibration and bump-testing of your ozone monitors. Each of these components can be used on-site be the user to perform in-house ozone sensor calbirations.

Model 306 Calibration Source

The Model 306 Calibration Source is a UV based ozone source that is portable and easy to use. This device requires no zero air cylinder, and can use ambient air for ozone sensor calibrations. Accurate to within 2%

Calibrate Ozone monitors with the Model 206

306 Calibration Source


A23-14 Ozone Calibrator

The A23-14 Ozone calibrator is used to calibrate your ozone sensors. This device creates a known level of ozone with the factory calibrated ozone generator. Easy to use, and portable this unit can be carried to your ozone sensor. Accurate to within 5-10% depending upon application.

A23-14 Ozone Calibration Kit for field calibration of ozone sensors
        A23-14

Ozone Puffer

The ozone puffer is a simple to use tool to bump-test ozone sensors. Portable and battery powered, this is the easiest method to quickly bump-test your sensor between calibration intervals.

A23-14 Ozone Calibration Kit for field calibration of ozone sensors
Ozone Puffer.

OG-3 Checker

The OG-3 Calibration Checker is primarily used for Eco-Sensors devices. This will create a known ozone level for bump testing or checking calibration of your sensor between calibration intervals.

OG-3 Ozone calibration checker for accurate bump testing ozone monitors
OG-3 Checker

Ozone Chambers

We can also provide complete ozone chambers to be used for calibration purposes.  We build standard and custom ozone chambers for ozone exposure testing.  These chambers can also be used for calibrating one, or multiple ozone sensors at one time.  Using a calibration chamber any level of ozone desired can be chosen and entered into the control system, the chamber will maintain that ozone level, by placing your ozone sensors inside the chamber you can validate the readings of your ozone sensors and adjust accordingly.

CH-3 Ozone Mobile Chamber
CH-Series Ozone Chamber

CALIBRATION INFORMATION:

ZERO CALIBRATION

Zero calibration ensured the sensor is reading an accurate 0, or pure air situation. Most ozone monitors have an easy way to reset the zero in the event that it drifts over time.

SPAN CALIBRATION

Span calibration is ensuring the actual measurement of ozone gas is accurate. The span should be done at a level of ozone that would normally be measured. Create a known amount of ozone gas at a specific level and verify the sensor displays the same level of ozone.

CALIBRATION CERTIFICATE

A calibration certificate is provided by the manufacturer when you purchase a sensor. The calibration certificate provides you with the necessary information to prove that the sensor was calibrated to an NIST standard. The Calibration Certificate will provide the date the sensor was calibrated, and the date calibration should be done again.

Click here to see a visual explanation of the contents of a typical calibration certificate.

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