All mechanical equipment requires maintenance, and ozone systems are no exception. The question is not whether maintenance will be needed but how it will be managed—through preventative maintenance or emergency repairs. At Oxidation Tech, we believe a robust preventative maintenance (PM) plan is the most effective way to ensure your equipment operates reliably while keeping overall operational and maintenance (O&M) costs low.
Why Preventative Maintenance Matters
Preventative maintenance involves regular checks, adjustments, and replacements to keep your system running smoothly. Without it, even the best-designed systems can deteriorate, leading to poor performance and costly breakdowns. A well-maintained ozone system ensures:
- Optimal results and system reliability.
- Reduced risk of emergency repairs.
- Lower overall maintenance costs over time.
Consequences of Neglect
Neglected ozone systems often produce subpar results. Common issues such as feed gas system failures, uncalibrated sensors, and worn-out components can lead to expensive emergency repairs. Investing in regular maintenance is not just cost-effective but essential for extending the lifespan of your equipment.
Customized Maintenance Plans for Ozone Systems
Every integrated ozone system is more complex than a standalone ozone generator. Components like feed gas systems, sensors, and water traps must be maintained to ensure reliability. At Oxidation Tech, we customize PM plans tailored to your specific ozone equipment, whether it’s a standalone generator or a fully integrated system.
Key Maintenance Services Offered:
Ozone Generators:
- Clean corona cells to remove contaminants and nitric acid.
- Replace/rebuild check valves.
- Test and repair safety components.
- Replace oxygen/dry air feed-gas filters.
- Check for ozone leaks and repair as necessary.
Oxygen Concentrators:
- Replace air filters.
- Rebuild solenoid and drain valves.
- Replace molecular sieve material.
- Check oxygen purity and dew point.
Air Dryers:
- Replace air filters and desiccants.
- Rebuild solenoid valves.
- Monitor and record air dew point.
Air Compressors:
- Replace air filters and belts.
- Rebuild compressor heads or change oil (depending on the type).
- Test and replace air relief valves as needed.
Water Chillers:
- Check, flush, and refill chiller water.
- Rebuild pumps and check valves.
Ozone Destruct Devices:
- Replace catalyst beds and heaters.
- Service blower fans.
Ozone Monitors:
- Calibrate dissolved ozone and ambient safety monitors.
- Replace or rebuild probes and UV lamps.
Flexible Service Options
We offer service contracts on monthly, quarterly, bi-annual, or annual schedules, depending on your needs. These options ensure routine care, prevent costly emergency repairs, and keep your equipment running for years to come.
Supported Equipment
We service a wide range of ozone generators and related equipment, including:
- Ozone Generators: Ozonia, Wedeco, Absolute Ozone, and more.
- Oxygen Concentrators: OGSI, Air Sep, Sequal.
- Air Dryers: PureGas, Ingersoll Rand.
- Monitors: Eco-Sensors, ATI, Teledyne API, Aeroqual
Invest in Longevity and Reliability
Preventative maintenance is an investment in the future of your operations. By proactively addressing potential issues, you can ensure your ozone system remains a reliable cornerstone of your business. Whether you need routine checks or a comprehensive maintenance plan, Oxidation Tech is here to help.
You can find more information here: https://www.oxidationtech.com/services/maintenance.html
