Q46R ORP Monitor

Q46R ORP monitor measures ORP values in water real-time and provides a digital display along with two scaled 4-20 mA outputs indicating the ORP values measured. The Q46R also includes a built-in PID control function and three (3) SPDT relays for control or alarm functions.

The Q46R ORP transmitter uses the rebuildable Q22 ORP differential sensor for ORP measurement. 

 

2-3 weeks lead time
SKU
Q46R-ORP

Customizable Options:

  $1,846.00

Description / Q46R ORP Monitor

The Q46R ORP Transmitter is the ideal choice for ORP monitoring applications where reliability along with suburb control functions are necessary. The Q46R provides all the function and feature of the Q45R ORP Transmitter but with added control and electronic output functions. The Electronic monitor is housed in a Nema 4X enclosure that is suitable for wall, pipe, or panel mounting.

The Q46R transmitters use differential-type sensors designed for long life in demanding applications. The Q22 ORP sensor used by the Q46R is rebuildable for a long life.  There are a variety of different Q22 Sensor configurations available to meet most any need and application.

 

Q46R ORP Transmitter Specifications:

Display Range

-1000 to +2000 mv

Accuracy

0.5% of selected range

Repeatability

0.3% of selected range

Sensitivity

1 mv

Analog Outputs

Two isolated 4-20 mA, 500 Ω load max (3rd output optional)

Relays

Three SPDT, 6A @250 VAC, 5A @24 VDC

Power Requirements

100-240 VAC =/- 10%, 50/60 Hz, 10 VA Max (standard)

12-24 VDC, 500 mA max (optional)

Output Isolation

600 V Galvanic isolation

Enclosure

NEMA 4X (IP-66) Polycarbonate, V-0 flammability

Weight

6 lbs with sensor and accessories

Certifications

CE marked to BS EN 61326-1:2006 Standard
UL and CSA General Purpose

Size

4.4”H x 4.4”W x 3.5”D (111 x 111 x 90 mm)

Mounting Options

Wall or pipe mounting bracket supplied

Conduit Entry

Two PG-9 cord grips, 0.16-0.31” diameter cable

Ambient Temperature

Operating: -20° to + 60°C (-4 to 140 def F)

Notes:

-For 115mm x 115mm panel mount, select Option 05-0068. For ½ DIN panel mount, select Option 07-0201.

-Pipe mount requires two 2” U-bolts (47-0005).

 

Power Options:

- Standard - 100-240 VAC 

- Optional - 12-24 VDC

 

Sensors:

The Q46R ORP Monitoring System uses the Q22R sensor with a few different options as listed & described below. Select the best option for your set up and application.

ORP sensor is a 1" NPT, dual-electrode design. The electrode is fully sealed in a glass to prevent contamination of the sensor. The housing or chamber of the sensor is fully serviceable by removal of the saltbridge and replacement of the sensor solution (Part Numbers 09-0042 for 200mV or 09-0043 for 600 mV – both are 500mL bottles).

 

PEEK with cord Sensor

The sensor is constructed of molded PEEK (poly-ether-ether-ketone) components. These components include the saltbridge, body, all rear seal components, and all internal components. The unique body is hex shaped to facilitate quick connection to standard 1" NPT fittings, and includes a titanium ground electrode to improve signal stability and enable electrode breakage diagnostic functions to be performed. The sensor features a Pt1000 RTD for high accuracy temperature measurements, and an integral preamplifier to provide a low impedance signal output capable of being driven 3000 feet with standard sensor cabling.

The sensor preamplifier contains features to monitor for electrode breakage and sensor seal failure and are encapsulated into the sensor. The sensor is highly chemical resistant, cross-linked polyethylene jacketed cable that contain two foil shields for optimum electrical performance.

The sensor saltbridge shall be a high capacity, dual-junction, high capacity device. The saltbridge shall be completely replaceable.

 

Insertion Sensor

The sensor is constructed of molded PEEK (poly-ether-ether-ketone) components, but the sensor can be inserted. This is made from 316SS.

 

Sanitary 1 1/2" Sensor

The sensor is constructed of molded PEEK (poly-ether-ether-ketone) components, but the sensor comes with a pre-installed 1 1/2" sanitary connection. This is made from 316SS.

 

Sanitary 2" Sensor

The sensor is constructed of molded PEEK (poly-ether-ether-ketone) components, but the sensor comes with a pre-installed 2" sanitary connection. This is made from 316SS.

 

PEEK with electrical connector Sensor

The sensor is constructed of molded PEEK (poly-ether-ether-ketone) components, but the sensor comes with electrical connector. The unique body is hex shaped to facilitate quick connection to standard 1" NPT fittings, and includes a titanium ground electrode to improve signal stability and enable electrode breakage diagnostic functions to be performed.


 
 

 

Sensor Cable Lengths:

The sensor comes with a standard 15 foot length cable. We offer the option of 30 feet or 60 feet, but custom lengths are available upon request.

 

Digital Outputs:

The Q46R ORP Monitor offers digital outputs for communication with the customer's automation system.  None are required for operation, and all have a cost for the option.  Therefore, be certain of your requirements prior to selecting the remote output you may require.  If are unsure, select None.

Optional Digital Outputs available

- Profibus DP

- Modbus RTU

- Ethernet IP

- Modbus TCP/IP

- Integrated data logger

 

Additional Outputs:

The Q46R ORP Monitor comes standard with two (2) 4-20 mA outputs and three (3) SPDT relays.  Additional outputs can be added for further function.

Optional Outputs Avaialble

  • - One additional 4-20 mA output 500 Ω load max
  • - Three (3) additional SPST non-isolated, 1A @30 VDC relays

 

Q46R Features:

- Differential Sensors for long operating life

- Submersion, In-Line, or Sanitary-Style Sensors

- Clear Display -Large, easy-to-read LCD display.

- Special High Purity sensor option

- Flexible Mounting - NEMA 4X (IP-66) enclosure is suitable for wall or pipe mounting

- Calibration - Automatic buffer recognition simplifies calibration

- Analog outputs - Two 4-20 mA outputs standard that can be scaled to meet customer requirements

- Standard PID control function can be assigned to one 4-20 mA output

- Digital Communications - multiple digital communication protocols are offered, Profibus DP, Modbus RTU, or Ethernet IP.

- Relay outputs - Three SPDT relays are integrated standard.  All relay functions are user settable

 

 

ORP Calibration:

The Q22 ORP sensor used on the Q46R ORP Transmitter can be calibrated and rebuilt for long-term use.  The ORP sensor is calibrated to a buffer solution, listed below, choose the buffer solution relevant to your ORP readings and desired calibration point.  Each buffer solution product page provides detailed instructions on how to calibrate the ORP sensor.

ORP Standard 200mV +/-5% @ 25°C 500mL

ORP Standard 200mV +/-5% @ 25°C 500mL

$48.00

Range

200 mV
View Details
ORP Standard 600 mV +/-5% @ 25°C 500mL

ORP Standard 600 mV +/-5% @ 25°C 500mL

$48.00

Range

600 mV
View Details
ORP Standard 200mV +/-5% @ 25°C 1L

ORP Standard 200mV +/-5% @ 25°C 1L

$70.00

Range

200 mV
View Details
ORP Standard 400 mV +/-5% @ 25°C 1L

ORP Standard 400 mV +/-5% @ 25°C 1L

$70.00

Range

400 mV
View Details

 

How to Videos:

 

Downloads:

Q46R ORP Transmitter Brochure

Q46R ORP Transmitter Typical Specs

Q46 Modbus RTU Manual

Q46 Modbus TCP Manual

Q46 Profibus Manual

Q46 Ethernet Manual

Q46P pH Monitor Manual

 

Measure Ozone in water with ORP Meters:

How does an ORP Meter work?

ORP stands for oxidation-reduction potential. It is a measure of the ability of a solution to oxidize or reduce other substances. ORP may also be referred to as redox Potential.

ORP levels in water can be measured with an electronic ORP meter. ORP meters use electrodes in water that measure the voltage difference between the two electrodes. Water with a higher potential to lose electrons (oxidize) will create a higher ORP reading, measured in Millivolts (mv). Lower, (potentially negative) ORP values indicate the water is more reducing.

 

Using ORP to Measure Dissolved Ozone

ORP meters can indicate dissolved ozone levels in water. Ozone, being a strong oxidizer, increases water's ORP. However, other factors like pH, dissolved oxygen, and other substances can also affect ORP, meaning there's no direct correlation between ORP values and ozone levels.

For specific applications, ORP meters can be calibrated or correlated to known ozone levels, provided other water parameters remain stable. This makes ORP valuable for monitoring changes in dissolved ozone and general water quality.

These tools can be used to measure ozone in water for correlation purposes:

K-7404 Ozone Test Kit

I-2022 Ozone Measurement Device

 

More Information

Manufacturer ATI
Gas ORP
Listing Description

ATI's Q46R ORP Monitor offers versatile options for reliable Oxidation Reduction Potential (ORP) monitoring. This system includes a durable NEMA 4X monitor for wall, pipe, or panel mounting, a differential ORP sensor, and various accessory options to suit your application needs.

4-20 mA Output Yes
Relays 2 Alarm Relays + 2 Control Relays
Voltage Output None
Power Requirements 12-30 VDC, 120 VAC or 220 VAC 50/60 hz. please specify desired voltage when ordering
Datalogging No
Warranty 1 Year

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