All mechanical equipment, no matter how advanced, requires maintenance. The choice between preventative maintenance and emergency repairs can significantly impact the reliability and operational costs of your equipment. At Oxidation Tech, we firmly believe that a well-designed preventative maintenance plan is the key to keeping your ozone equipment in optimal condition and minimizing overall operation and maintenance (O&M) costs.
Customized Preventative Maintenance Plans
Oxidation Tech takes a proactive approach by customizing preventative maintenance plans for your specific ozone equipment. Integrated ozone systems consist of multiple components, each playing a crucial role. Regular maintenance of these components ensures the seamless operation of the entire ozone system in the long term.
Ozone System Preventative Maintenance:
- Even the Best Systems Require Maintenance: No matter how advanced or reliable your ozone system is, regular maintenance is essential for sustained performance.
- Poorly Maintained Systems Produce Poor Results: Neglected maintenance can lead to inefficiencies and suboptimal ozone production.
- Regular Maintenance is Key: Performing simple, regular maintenance tasks can prevent larger issues down the line.
- Feed Gas Systems Are Commonly Neglected: Often overlooked, proper maintenance of feed gas systems is critical for consistent performance.
- Ozone Leak Sensors Require Calibration: Ensuring the accuracy of ozone leak sensors through calibration is a vital part of preventative maintenance.
- Corona Cells Require Cleaning: Regular cleaning of corona cells is necessary to remove contaminants and nitric acid buildup.
- Check Valve and Water Traps Maintenance: Essential components like check valves and water traps must be inspected regularly to ensure they are in working condition.
- Neglecting Maintenance Leads to Costly Repairs: Investing in preventative maintenance is a cost-effective strategy, as neglecting maintenance can result in expensive repairs.
Ozone Generator/System Service:
- On-Site Service or Contract Options: Oxidation Tech offers on-site service for integrated ozone systems as needed or can set up service contracts based on your requirements.
- Flexible Service Contracts: Monthly, quarterly, bi-annually, and annual service contracts are available to cater to various maintenance needs.
- Long-Lasting Equipment Requires Proper Service: Proper and timely service is essential for ensuring the longevity of your ozone equipment.
- Preventative Maintenance vs. Costly Repairs: In many cases, preventative maintenance proves to be more cost-effective than dealing with the aftermath of costly repairs.
Examples of Ozone System Maintenance:
Ozone Generator:
- Corona cell cleaning
- Cleaning high voltage terminals
- Replacing/rebuilding check valves
- Checking and testing safety components
- Replacing oxygen/dry air feed-gas filter
- Checking for and repairing ozone leaks
- Checking and recording proper operating parameters
Oxygen Concentrator:
- Replacing air filters
- Rebuilding/replacing oxygen purge solenoid valves
- Rebuilding/replacing drain valve and moisture traps
- Refilling/replacing molecular sieve material
- Checking for proper operation and function of all valves and purging
- Checking and recording oxygen purity and dew point
Air Dryer:
- Replacing air filters
- Rebuilding/replacing solenoid valves
- Replacing air dryer desiccant
- Checking and recording air dew point
Air Compressors:
- Replacing air filters before and after the compressor
- Rebuilding compressor heads (oil-less compressor)
- Changing compressor oil and filter (rotary screw compressor)
- Replacing belts, tubing, hoses
- Checking/replacing air relief valve as necessary
Water Chiller:
- Checking/refilling chiller water
- Replacing/flushing chiller water
- Rebuilding check valves and relief valves
- Rebuilding circulation water pump
Ozone/Water Mixing System:
- Rebuilding injection pump
- Rebuilding/replacing check valves
- Replacing venturi
- Checking for proper air vent operation
- Verifying accuracy of pressure gauges
Ozone Destruct Device:
- Checking catalyst bed and replacing when necessary
- Checking destruct device heater and replacing when necessary
- Rebuilding destruct device blower fan
Ozone Monitors:
Dissolved Ozone:
- Replacing ORP or dissolved ozone probe
- Replacing dissolved ozone probe electrolyte solution and membrane
- Calibrating monitors
Ambient Safety Monitors:
- Replacing sensor with pre-calibrated sensor
- Performing on-site calibration of sensor
- Verifying relay operation for safety interlocks
High Concentrator Monitor:
- Calibrating to a known reference standard
- Replacing UV lamp
- Cleaning/replacing filters
- Rebuilding/replacing ozone scrubber unit
Ozone System Brands and Supporting Equipment:
We provide maintenance services for a range of ozone generator brands and supporting equipment, including but not limited to:
Ozone Generator Brands:
- Ozonia
- Wedeco
- Plasma Technics (PTI)
- Azcozon
- Absolute Ozone
- Hess Machine
- Pacific Ozone
- Clearwater Tech
- Del Ozone
- Welsbach
- Polymetric
- Ozotech
Supporting Ozone Equipment:
Oxygen Concentrators:
- OGSI
- Air Sep
- Sequal
Air Dryers:
- PureGas
- Ingersoll Rand
- Azco
Air Compressors:
- Ingersoll Rand
- Kaiser
- Gast
- Thomas
Ozone Monitors:
- Eco-Sensors
- Analytical Technologies, Inc. (ATI)
- Aeroqual
- Teledyne API
- 2B Tech
- BMT
- IN-USA
A Little Humor: Top 10 Reasons Ozone Systems Are Not Maintained
- We can’t find/lost the manual.
- The manufacturer didn’t send the manual.
- Ozone? I heard that stuff was dangerous!
- I don’t go near anything more than 500 volts.
- I don’t think ozone really does anything anyway; after all, our water is fine, isn’t it?
- It started leaking a few months ago; we couldn’t find the leak, so we just shut it off.
- The manual didn’t say anything about maintenance, did it?
- I don’t even know why we have that thing; no one asked me if it was a good idea!
- What does ozone do anyway?
- The last time I worked on it, I inhaled way too much ozone; I’m not doing that again!
Summary: Don’t Let This Be You!
In conclusion, maintaining your ozone system through a comprehensive preventative maintenance plan is the key to ensuring its longevity and optimal performance. From ozone generators to supporting equipment, a well-maintained system not only prevents unexpected breakdowns but also contributes to cost savings in the long run. At Oxidation Tech, we are here to help you design a preventative maintenance plan tailored to your equipment’s specific needs. Don’t let the top 10 reasons for neglecting maintenance become your reality; invest in the health of your ozone system today.
Click here to be directed to our ozone system repair/service webpage for more information.
For details on your ozone generator or ozone system components, please contact us!