OXG-40

40 g/hr Turnkey ozone generator with built-in oxygen concentrator provides oxygen at pressures up to 20 PSI

Requires only 120 VAC electrical power for operation

Integrated ozone leak sensor for safety, with automated operation.

Rental Option HERE

SKU: OXG-40

$11,450.00

Description / OXG-40

The OXG line of ozone generators are turnkey ozone generators with integrated oxygen concentrators. Simply plug into electrical power and produce both oxygen and ozone from one device. Easy to use, and powerful ozone generator for multiple industrial applications.

The OXG-40 produces 40 g/hr ozone from oxygen at 5% by weight. Only 10 LPM of oxygen is required to produce the 40 g/hr ozone.

Key Features:

-Turnkey ozone generator with integrated oxygen concentrator

-Produces 40 g/hr ozone from only 10 LPM oxygen

-Produces 10 LPM oxygen for ozone production up to 40 g/hr

-Can produce high concentrations of ozone at lower flow rates

-Integrated ozone leak sensor for safety

-Integrated oxygen purity meter

-Wall mountable

-Panel-mounted flow meter to measure oxygen flow through the ozone generator

-Adjustable ozone output via potentiometer or 4-20 mA Standard

-Easy to install and operate

Automated Operation:

The OXG-40 is a turnkey ozone generator with all components necessary to produce ozone from only 120 VAC electrical power. Operation is safe and automated with a built-in ozone leak sensor and oxygen purity meter. An automated moisture drain removes moisture from the compressed air.

Remote connections are provided to turn the system ON/OFF with dry contacts and the ozone generator ON/OFF separately.

Adjustable Ozone Output:

The OXG-40 uses a panel-mounted potentiometer to adjust ozone output electrically from 0-100%.

Ozone output can also be adjusted via 4-10 mA input. This allows adjustment of ozone output via a PLC or another device for automated operation. A simple rocker switch is built-in to choose between the local (potentiometer) or remote (4-20 mA input) to adjust ozone output.

Operating Pressure Range:

The OXG-40 has an operating pressure range of 5-20 PSI. The Corona Cell is pressure tested up to 100 PSI and very capable of operating under high ozone/oxygen pressures. Providing an ozone output of 20 PSI allows for a great deal of flexibility in uses of ozone from the OXG-40 Ozone Generator.

While the OXG-40 ozone generator is rated for high pressures, it should not operate under a vacuum. The ozone flow control valve at the discharge of the ozone generator allows the cell pressure to be elevated even with low or no pressure (vacuum) from a venturi.

Circuit Protection:

The OXG-40 uses a sophisticated power inverter board that will protect the corona cell and/or transformer against failure. In the event, the corona cell does become contaminated with moisture, or dust the inverter will turn OFF ozone production immediately to protect against damage. Every 6 seconds this inverter will attempt to produce ozone and will restart automatically when conditions improve. While we hope our customers never flood, or contaminated the ozone generator corona cell, we know this is a possibility, this circuit protection will prevent potentially costly repairs.

Rebuildable Corona Cell:

The OXG-40 corona cell uses a durable ceramic dielectric in an aluminum housing. The cell is rebuildable in the event damage occurs from poor air quality, or water back-flow into the corona cell. We offer parts for rebuilding and copmlete rebuilt corona cells that are kept in-stock

Internal Ozone Leak Sensor:

The OXG-40 uses an ozone leak sensor for safety. Due to the cooling fans used in the OXG-40 ozone generator the air near the ozone generator will flow through the ozone generator and past the ozone leak sensor. Any ozone leak in the nearby vicinity to the OXG-40 ozone generator will be detected. In the event of an ozone leak alarm ozone generation will be turned OFF while the oxygen concentrator continues to operate. When ozone levels drop and the ozone leak alarm is cleared the ozone generator will re-start ozone production.

The OEM-3 ozone leak sensor is used to measure ozone. The OEM-3 uses an easy to replace sensor that can be swapped easily without the need for calibration or down-time.

The ozone leak alarm set-point is adjustable from 0-1.0 ppm via an easy to use potentiometer.

Oxygen Purity Meter:

An oxygen purity meter alarms of low oxygen purity. An oxygen purity below ~80% will set an alarm to indicate of low oxygen purity and maintenance required. No change to ozone production or operation will take place, only an alarm will be set to alert of required maintenance.

The oxygen purity meter ensures oxygen concentration and, therefore, ozone production is within specifications for the unit.

OXG-40 Control Panel:

Oxygen Flow and Pressure Control:

The OXG-40 Ozone Generator uses a panel-mount pressure regulator to adjust oxygen pressure and flow. This allows oxygen pressure to be set to a required set-point to provide sufficient flow to the required application.

An air pressure gauge is integrated into the unit to indicate operating air pressure. This is inside the ozone generator cabinet and used primarily for service-related applications.

Oxygen pressure gauge indicates the oxygen pressure present on the ozone generator corona cell during operation.

Oxygen flow-meter indicates the oxygen flow to the point of use.

Ozone Flow control valve is used to control ozone gas flow, this is a stainless steel valve mounted to the side of the ozone generator enclosure

Internal Air Compressor:

An oil-less air compressor is used to provide compressed air for the oxygen concentrator. The oil-less air compressor is fan-cooled and very efficient electrically. The oil-less air compressor is rebuildable and easy to service. There are a variety of compoments included with this air compressor to provide the best quality compressed air for the oxygen concentrator. These are outlined below:

Inlet air filter filters incoming compressed air to 5-micron

Air cooler is used to cool compressed air. The cooler is mounted in the path of the cooling fans to remove as much heat from the compressed air as possible. By lowering the air temperature the pressure dew-point of the air is lowered, which will condense humidity in the air and offer some drying of the compressed air prior to the oxygen concentrator.

Coalescing Air Filter 0.5 Micron is used to filter the air and capture condensed humidity from the air cooler. A drain is used to remove moisture from the compressed air.

Air Filter 0.01 Micron is used to filter the air to a very high quality prior to the oxygen concentrator. This ensures reliability to the oxygen concentrator.

Moisture drain is an electric solenoid valve operated from an automated timer with user-selectable timing intervals based on captured moisture. This moisture is drained from the cabinet via a bulkhead fitting to allow for clean operation and positive moisture removal.

External compressed air option - If compressed air is available on-site it would be preferable to remove the internal compressor and use the provided compressed air to reduce long-term maintenance costs. In humid or poor air quality environments, it is preferred to use clean, dry, compressed air rather than the integrated air compressor. We will remove the compressor, and replace with an air solenoid valve, pressure regulator, and air filtration.

Integrated Oxygen Concentrator:

The OXG-40 uses an integrated oxygen concentrator to capture and concentrate oxygen to a nominal purity of 90% at a flow-rate of 10 LPM. The OXO10 Module s used to produce oxygen within the OXG-40. This is an easy to service oxygen concentrator module that is both cost-effective and simple to service when needed.

More information on how oxygen concentrator work to capture oxygen from compressed air HERE.

Ozone Production:

Performance chart information:

Common Applications:

-Water treatment

-Bottled Water

-Laundry

-Odor control

-Agricultural applications

-Ultrapure water applications

Options are available for the OXG-40 to configure in any way you need. Standard options for ordering online are listed below. For other options, you may require please contact our office for help to ensure we configure exactly to your needs.

Options:

External Compressed Air - the OXG ozone generators incorporated an oil-less air compressor to provide compressed air for the oxygen concentrator. If compressed air is available on-site it would be preferable to remove the internal compressor and use the provided compressed air to reduce long-term maintenance costs. In humid or poor air quality environments, it is preferred to use clean, dry, compressed air rather than the integrated air compressor. We will remove the compressor, and replace with an air solenoid valve, pressure regulator, and air filtration.

Stainless Steel Enclosure - standard enclosure is painted steel. This can be upgraded to a stainless steel enclosure for applications that require the look or durability of stainless steel.

Diagrams:

Standard OXG-40 diagram

OXG-40 diagram without the built-in compressor

Compressed air must be supplied to this unit. This requires 4 CFM compressed air at 50 PSI or greater, air must be clean and dry.

Advantages of supplying compressed air:

Lower maintenance - no air compressor to maintain
Fewer filters to replace and maintain
Better control of air quality will prolong the lifespan of the oxygen concentrator
Lower heat-load as the compressor is the highest head-load and electrical demand

Replacement Parts:

OXG-40 Replacement Parts

Product	Features	Price
Brass Solenoid Valve	Brass solenoid valve designed for the OXG Ozone Generator Series	$175.00
CP Compressor	Oil-less compressor for use with the OG-15, OG-20, OG-15-OEM, OG-20-OEM, or Air-Sep oxygen concentrators.	$493.00
Filt-5B	Modular assembly, threaded ports, and 0.3-micron coalescing filter. Choose auto or manual drain and durable bowl options—polycarbonate or aluminum—	$104.00
Filt-5B-Replacement Filter	Replacement Filter for the Filt-5B, 0.3 micron Filter	$47.50
Filt-5X	Modular assembly, threaded ports, and 0.01-micron coalescing filter. Choose auto or manual drain and high strength bowl options—polycarbonate or aluminum—	$104.00
Filt-5X-Replacement Filter	Replacement for the 0.01-micron filter Filt-5X	$55.00
OEM-3 Ozone Controller	OEM-3 Ozone Controller is great for integrated solutions or use within your ozone generator. A simple and effective method to control ozone levels, or shut down equipment in the event of an ozone leak.	$420.00 As low as $395.00
OXO Timing Board O2 purity	Replacement timing board that has an O2 purity sensor for OXO-style oxygen concentrators, OXO6, OXO8, OXO10.	$240.00
Plastic Nut for Norgren Panel Mount Kit	Panel Nut for PR-4 and BPR-4 Pressure regulators, Norgren 07 Series regulators	$12.00
PR-4-50	The PR-50 Series pressure regulator is designed to meet the demands for inlet pressures up to 300 psig or 21 bar.	$52.00

View Details

Downloads:

OXG Series Brochure

More Information

Listing Description	This turnkey ozone generator includes the ozone generator and oxygen concentrator integrated into one system. OXG-40 produces 40 g/hr of ozone from an integrated oxygen concentrator. Air cooled, wall mount, or floor standing capabilities makes this generator extremely versatile and easy to use. Rental Option HERE
Feed Gas	Built-in O2 Concentrator
Nominal Gas Flow Rate	10 LPM oxygen to produce 40 g/hr ozone
Operating Pressure	5 PSI
Max Pressure	10 PSI
Manufacturer	Oxidation Technologies
Cooling Method	Air Cooled
Corona Cell	Quartz , Stainless Steel
Gas Connections	3/8" NPT fitting
Dimensions (LxWxH)	12" deep x 24" wide x 36" tall
Operational Temperature Range	35 - 95-deg F
Max O3 %	3% - 5%
Power Requirements	120 VAC, 60 Hz, 1-phase, 10amp (220 VAC optional)
Lead Time	1-week
Warranty	1 Year
Country of Origin	USA
Description	12" deep x 24" wide x 36" tall
Ozone Output	40 g/hr ozone from 10 LPM oxygen @ 4.7% by weight
Unit Features	- Turnkey ozone generator with integrated 10 LPM oxygen concentrator - Adjustable Ozone Output - Built-in compressor standard - Integrated O3 leak sensor and O2 purity meter